80310:LEAN Manufacturing in Microsoft Dynamics AX 2012
- Describe the core concepts of Lean manufacturing.
- Create a new production flow version and describe activity relations and constraints, picking activities and costing implications.
- Define Kanbans and describe their types including: withdrawal, fixed quantity, event, scheduled and subcontracting Kanbans.
- Explain how fixed quantity Kanbans are used including how to set up rules, review planning processes, and use the Kanban schedule board.
- Describe how event Kanbans are used including how to configure rules, set up sales line events, Kanban line events, BOM line events and stock replenishment events.
- Describe the processes associated with the planned order type Kanban.
- Define and setup activity based subcontracting.
- Describe production flow costing including: back flushing, conversion costs, cost reporting to the general ledger, and how production costing is set up for a Kanban job based on subcontracting activity.
- Define how to set up and configure Kanban quantity calculation policies and how to create quantity calculations to generate and update Kanban rules.
- Microsoft Certification ExamMB6-884 - Microsoft Dynamics AX 2012 Lean Manufacturing
- Introduction
- Core Concepts
- The Value Stream
- Introduction to Production Flows
- Introduction to Kanbans
- Simple Production Flow
- High Level Production Flow
- Setup and Interconnectivity
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Explain Lean basic concepts.
- Explain the Value Stream theory.
- Describe the production flow concept and how it is used in Microsoft Dynamics AX 2012.
- Explain the Kanban concept and how it is used in Microsoft Dynamics AX 2012.
- Describe the Simple Production Flow and the High Level Production flow
- Set up time units.
- Set up the production flow model and explain the capacity settings.
- Set up work cells as resource groups.
- Set up Lean schedule groups.
- Describe the new inventory breakdown concept for Lean manufacturing in Microsoft Dynamics AX 2012.
- Describe standard costing and back flush costing and how they are used in Lean manufacturing in Microsoft Dynamics AX 2012.
- Objectives
- Introduction
- Production Flow Versions
- Takt and Cycle Times
- Activities Setup
- Single Transfer Activity Production Flow
- Two Activity Production Flow: Process and Transfer
- Activity Relations
- Multiple Activity Scenarios
- Inventory Integration
- Semi-Finished
- Costing Implications
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Create a New Resource Group for the Work Cell Steps
- Create a New Production Flow and Version Steps 1-8
- Create a New Production Flow and Version Steps 9-16
- Create a Process Activity Steps 1-7
- Create a Process Activity Steps 8-12
- Activate the Production Flow Version Steps 1-2
- Multiple Activity Production Flow Steps 1-8
- Multiple Activity Production Flow Steps 9-20
- Multiple Activity Production Flow Steps 21-26
- Create a new production flow version.
- Set up takt/cycle times.
- Set up process type activities.
- Set up single transfer type activities.
- Set up a two activity production flow containing transfer and process type activities.
- Define predecessors/successors.
- Describe activity relations and constraints.
- Describe picking activities and setup required.
- Describe semi-finished product and setup required.
- Describe costing implications.
- Objectives
- Introduction
- Kanban Types
- Kanban Replenishment Strategies
- Subcontracting Activities and Manufacturing Kanbans
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Describe manufacturing Kanbans and explain the different ways they can be used to streamline business processes using Microsoft Dynamics AX 2012.
- Define withdrawal Kanbans and explain how they are used to move materials.
- Describe fixed quantity Kanbans and how they compare to fixed bin and fixed card Kanban systems.
- Define event Kanbans and describe how they can be used to trigger pull events.
- Describe scheduled Kanbans and when they should be used.
- Describe subcontracting scenarios using Kanbans.
- Objectives
- Introduction
- Kanban Rule Setup
- Kanban Job Planning
- Kanban Printing
- Kanban Processing - Process Jobs
- Kanban Processing - Transfer Jobs
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Creating the Kanban Rule for Process Activity
- Step by Step: Creating the Kanban Rule for the Transfer Activity
- Step by Step: Creating the Standard Cost for the Item
- Describe how fixed quantity Kanbans are used in Microsoft Dynamics AX 2012.
- Define how to set up and configure fixed quantity Kanban rules.
- Review the planning process for a fixed quantity Kanban.
- Explain how to use the Kanban schedule board in the planning process for fixed quantity Kanbans.
- Explain how to use printing pick lists and Kanban cards to signal processes on the shop floor.
- Describe how to use the Kanban board for process jobs when using fixed quantity Kanbans.
- Describe the processing of fixed quantity Kanbans.
- Objectives
- Introduction
- Kanban Rule Setup
- Sales Line Events
- Capable to Promise
- Kanban Line Event
- BOM Line Event
- Stock Replenishment Event
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Create and Release New Color
- Step by Step: Lean Schedule Group
- Step by Step: Kanban Rule
- Step by Step: Enter Sales Order
- Step by Step: Produce Quantity Signaled by Kanban
- Step by Step: View Sales Order
- Step by Step: Setup
- Step by Step: Kanban Schedule Board
- Step by Step: Sales Order
- Step by Step: Enter Sales Order
- Step by Step: Plan the Kanbans
- Step by Step: Produce the Kanbans
- Step by Step: Transfer the Speaker Set
- Step by Step: BOM
- Step by Step: Production Flow
- Step by Step: Kanban Rule
- Step by Step: Process a BOM Line Event
- Step by Step: Item Coverage Settings
- Step by Step: Kanban Rule
- Step by Step: Enter Sales Order
- Step by Step: Shop the Sales Order
- Step by Step: Plan and Prioritize Kanban
- Describe how event Kanbans are used in Microsoft Dynamics AX 2012.
- Define how to set up and configure event Kanban rules and the corresponding event types.
- Describe how to use the Kanban board for process jobs when you use event Kanbans.
- Describe the processing of event Kanban jobs.
- Demonstrate how to set up and process a sales line event.
- Demonstrate how to set up and process a sales line event with Capable to Promise (CTP).
- Demonstrate how to set up and process a Kanban line event.
- Demonstrate how to set up and process a BOM line event.
- Demonstrate how to set up and process a stock replenishment event.
- Objectives
- Introduction
- Planned Orders of Type Kanban
- Supply Schedule
- Kanban Rule Setup
- Planning Scheduled Kanbans
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Create and Release New Color
- Step by Step: Product Family
- Step by Step: Lean Schedule Group
- Step by Step: Default Order Settings
- Step by Step: Kanban Rule
- Step by Step: Enter Forecast
- Step by Step: Run Master Planning
- Step by Step: Review Supply Schedule
- Step by Step: Plan and Process
- Describe the behavior of planned orders of type Kanban.
- Describe the Supply schedule form and the relationship with scheduled Kanbans.
- Describe how scheduled Kanbans are used in Microsoft Dynamics AX 2012.
- Define how to set up and configure scheduled Kanban rules.
- Describe the planning process for a scheduled Kanban.
- Describe the planning considerations for scheduled Kanbans.
- Objectives
- Introduction
- Subcontracting Vendor Payments
- Resource Group/Work Cell
- Production Flow with Subcontracting Activities
- Subcontracting as an Alternate Resouce
- Cost Accounting of Subcontracted Services
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Create Kanban Tickets for Withdrawal Kanbans
- Step by Step: Create Kanban Tickets for Manufacturing Kanbans
- Step by Step: Replenish the Kanban Transfer Job
- Step by Step: Plan the Kanban Jobs
- Step by Step: Start the Kanban Process Jobs
- Step by Step: Release Purchase Orders
- Step by Step: Complete the Kanban Process Jobs
- Step by Step: Create Kanban Tickets for Manufacturing Kanbans
- Step by Step: Assign and Plan Alternate Kanban Rule
- Describe how to set up subcontracting vendor payments.
- Describe how to configure a resource group/work cell as subcontracted.
- Describe how activity-based subcontracting is used in Microsoft Dynamics AX 2012.
- Define how to set up and configure subcontracting activities in production flows.
- Define how to use alternate process flows with subcontracting activities.
- Describe how to use the Kanban board for process jobs for subcontracting activities.
- Objectives
- Introduction
- Backflush Costing
- Standard Cost Requirement
- Components for Lean Manufacturing
- Reporting Production Flow Activities
- Subcontracting
- Backflush Costing
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Costing Version Setup
- Step by Step: Cost Group Setup
- Step by Step: Set up Shared Categories and Cost Categories
- Step by Step: Select Resource Group Cost Categories
- Step by Step: Costing Sheet Setup - Part 1
- Step by Step: Costing Sheet Setup - Part 2
- Step by Step: Product Details
- Step by Step: Create Kanbans
- Step by Step: Transfer and Produce Kanbans
- Step by Step: Review Subcontracting Costing Before and After Receipt of PO
- Describe the concept of backflush costing and how it is used in Dynamics AX 2012.
- Describe conversion cost for items produced by a Kanban in a production flow.
- Describe the different calculation methods of standard costs for items produced with a Kanban job.
- Understand how costs are reported to the general ledger when producing items using Lean process flows.
- Demonstrate how to view the costing for a Kanban job based on a subcontracted activity.
- Describe production flow periodic posting using the backflush costing calculation.
- Objectives
- Introduction
- Kanban Quantity Calculation Policies
- Calculating Kanban Quantities
- Summary
- Test Your Knowledge
- Quick Interaction: Lessons Learned
- Solutions
- Step by Step: Review Kanban Quantity Calculation Policy
- Step by Step: Kanban Quantity Calculation
- Define how to set up and configure Kanban quantity calculation policies.
- Describe how to create the Kanban quantity calculation to generate, calculate and update Kanban rules.
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